Sikadur®-42 MP Normal
3-part, multi purpose epoxy grouting system
Sikadur®-42 MP Normal is a three-component, multipurpose, moisture tolerant, epoxy grouting system. For use at temperatures between +10 °C and +30 °C.
- High early strength
- Ready-to-mix, pre-batched units
- Moisture tolerant
- Non-shrink
- Corrosion and chemically resistant
- Stress and impact resistant
- High compressive strength
- High vibration resistance
- Low coefficient of thermal expansion
Usage
Sikadur®-42 MP Normal is used for high-strength grouting and fixing of:- Starter bars
- Anchors
- Fasteners
- Tie rods
- Crash barrier posts
- Fence and railing posts
- Base plates
- Machine bases, seat base-plates for light and heavy machinery including heavy impact and vibratory machinery, reciprocating engines, compressors, pumps, presses, etc.
- Bridge bearings
- Mechanical joints (i.e. road/bridge/deck types, etc.)
- Crane tracks
Advantages
- High early strength
- Ready-to-mix, pre-batched units
- Moisture tolerant
- Non-shrink
- Corrosion and chemically resistant
- Stress and impact resistant
- High compressive strength
- High vibration resistance
- Low coefficient of thermal expansion
Packaging
30 kg (A+B+C): pre-batched unit
Product Details
APPROVALS / CERTIFICATES
Testing according to EN 1504-6.
Composition
Epoxy resin
Shelf life
Part A and Part B is 24 months, Part C is 12 months from date of production
Storage conditions
Stored properly in original, unopened, sealed and undamaged packaging in dry conditions at temperatures between +5 °C and +30 °C. Protect from direct sunlight.
Density
2.13 kg/L (A+B+C) |
Effective bearing area
> 90 % | (ASTM C 1339) |
Compressive strength
Curing time | Curing temperature | ||
+10 °C | +23 °C | +30 °C | |
1 day | ~ 25 N/mm2 | ~ 67 N/mm2 | ~ 77 N/mm2 |
3 days | ~ 75 N/mm2 | ~ 89 N/mm2 | ~ 91 N/mm2 |
7 days | ~ 85 N/mm2 | ~ 92 N/mm2 | ~ 94 N/mm2 |
28 days | ~ 89 N/mm2 | ~ 98 N/mm2 | ~103N/mm2 |
Product cured and tested at temperatures indicated.
Test specimen size: 50 mm × 50 mm × 50 mm
Curing time | Curing temperature | ||
+10 °C | +23 °C | +30 °C | |
6 hours | — | ~ 18 N/mm2 | ~ 25 N/mm2 |
12 hours | — | ~ 42 N/mm2 | ~ 46 N/mm2 |
1 day | ~ 36 N/mm2 | ~ 51 N/mm2 | ~ 57 N/mm2 |
3 days | ~ 58 N/mm2 | ~ 72 N/mm2 | ~ 78 N/mm2 |
7 days | ~ 75 N/mm2 | ~ 84 N/mm2 | ~ 85 N/mm2 |
28 days | ~ 80 N/mm2 | ~ 89 N/mm2 | ~ 93 N/mm2 |
Product cured and tested at temperatures indicated.
Test specimen size: 12.7 mm × 12.7 mm × 25.4 mm
Modulus of elasticity in compression
~18 000 N/mm2 | (ASTM D695-96) |
Tensile strength in flexure
~39 N/mm2 |
~39 N/mm2 |
~ 32 N/mm2 |
Modulus of elasticity in flexure
~16 000 N/mm2 | (EN 53452) |
Tensile strength
~15 N/mm2 |
~16 N/mm2 |
~14 N/mm2 |
Tensile adhesion strength
> 47 N/mm2 (concrete failure) (slant shear) |
~9 N/mm2 (on steel) |
> 3,5 N/mm2 (concrete failure) |
Creep
1,10% at 4,14 N/mm2 (600 psi) / 31 500 N (+60 °C) |
0,21% at 2,76 N/mm2 (400 psi) / 21 000 N (+60 °C) |
API requirements: ≤ 0,5 % at 2,76 N/mm2 load
Shrinkage
–0,027% |
–0,03% |
Coefficient of thermal expansion
Coefficient of Thermal Expansion | Temperature Range |
2,1 × 10–5 1/K | -30 °C – +30 °C |
4,4 × 10–5 1/K | +24 °C – +100 °C |
Coefficient of Thermal Expansion | Temperature Range |
2,7 × 10–5 1/K | -20 °C – +60 °C |
Thermal compatibility
No delamination / pass | (ASTM C884) |
Water absorption
0,059 % (7 days) | (ASTM C413) |
Application
Mixing ratio
Mix complete units only!
Part A : B : C = 5 : 1 : 30 by weight
Layer thickness
Minimum grout depth: 10 mm
Maximum grout depth: 150 mm (10°~20°C) and 100 mm (20°~30°C)
Peak exotherm
44 °C (at +23 °C) | (ASTM D 2471) |
Material temperature
Sikadur®-42 MP Normal must be applied at temperatures between +10 °C and +30 °C.
Pre-condition the material by also storing at this temperature for 48 hours before use.
Ambient air temperature
+10 °C min. / +30 °C max.
Dew point
Substrate temperature during application must be at least 3 °C above dew point to avoid condensation.
Substrate temperature
+10 °C min. / +30 °C max.
Substrate moisture content
≤ 4 % pbw
Pot Life
(200 g, adiabatic testing)
Temperature | Potlife |
+10 °C | 130 minutes |
+23 °C | 75~80 minutes |
The greater the quantity mixed, the shorter the pot life.
SUBSTRATE QUALITY
ortar and concrete must be older than 28 days (dependent on minimum strength requirements).
Verify the substrate strength (concrete, natural stone etc.).
The substrate surface (all types) must be clean, dry and free from contaminants such as dirt, oil, grease, existing surface treatments and coatings etc.
Steel substrates must be de-rusted to a standard equivalent to Sa 2.5
The substrate must be sound and all loose particles must be removed.
Substrate must be dry or mat damp and free from any standing water, ice etc.
SUBSTRATE PREPARATION
Concrete, mortar, stone
Substrates must be sound, dry, clean and free from laitance, ice, standing water, grease, oils, old surface treatments or coatings and all loose or friable particles must be removed to achieve a laitance and contaminant free, open textured surface.
Steel
Must be cleaned and prepared thoroughly to an acceptable quality standard equivalent to SA 2.5 i.e. by blastcleaning and vacuum. Avoid dew point conditions.
Surface and base plate contact area must be clean and sound. For best results, the substrate shall be dry. Remove dust, laitance, oils, grease, curing compounds, impregnations, waxes, foreign particles, coatings, and disintegrated materials by mechanical means, i.e. chipping with a chisel, blastcleaning etc.
All anchor pockets or sleeves must be free of water. Apply grout immediately to prevent re-oxidizing / rust formation.
For optimum results:
When grouting areas or equipment that is sensitive to vibration, it is recommended that the contact surfaces are prepared according to the latest edition of the American Petroleum Institute’s Recommended Practice 686 “Machinery Installation and Installation Design”, Chapter 5.
MIXING
Mix components A and B in the component A pail for approx. 30–60 seconds with a paddle attached to a low speed drill (300–450 rpm). During the mixing operation, scrape down the sides and bottom of the mixing pail with a flat or straight edge trowel at least once, to ensure complete mixing of A and B components. Avoid aeration while mixing until the material becomes uniformly blended in colour and viscosity. Place the mixed epoxy into an appropriate mixing vessel. Slowly add the contents of component C and mix until uniform and homogeneous (approx. 3 min). Leave Sikadur®-42 MP Normal to stand in the normal mixing vessel until the majority of entrained air bubbles have dispersed.
Mix only that quantity which can be used within its potlife.
Never mix component A and B without adding component C (as the exothermic reaction between A and B alone generates excess heat)
CLEANING OF EQUIPMENT
Sweep excess grout into appropriate containers for disposal before it has hardened.
Dispose of in accordance with applicable local regulations. Uncured material can be removed with Sika Colma Cleaner. Cured material can only be removed mechanically.